Brushless Motors

BLS Series

Brushless Motor  BLS Series
  • 24 VDC Input, Compact Driver
  • Supports RS-485 Communication (RS-485 communication type driver)
  • A Brushless Motor That's as Simple to Use as an AC Motor
  • Easy Wiring, Easy Drive With Power ON/OFF
  • Can Use the Same Gearhead as an AC Motor
  • Speed Control Range (Output power)
    100~2000 r/min (25 W, 40 W, 90 W)
    100~4000 r/min (30 W, 60 W, 120 W)

คุณลักษณะ | Brushless Motor BLS Series

Overview and Applications

2-Minute Explanation of the BLS Series

Watch the video to see the features of the BLS Series, which are as easy to use as an AC motor.

· Output Power
25 W, 30 W, 40 W, 60 W, 90 W, 120 W
· Power Supply Input
24 VDC
· Supports RS-485 Communication Compatible (RS-485 communication type driver)
· Easy Connection, Easy Drive With Power ON/OFF (Simple type driver)
· The Same Gearhead As AC motor Can Be Used
· Speed Control Range
100~2000 r/min (25 W, 40 W, 90 W)
100~4000 r/min (30 W, 60 W, 120 W)
· List Price
31,400 JPY*~
  • * Price includes motor, gearhead, and driver

Applications

The BLS series is suitable for continuous operation such as belt conveyors and agitators.
The motor is equipped with a small sensor for feedback control, which reduces fluctuations in the motor’s rotation speed even when the load changes.

Belt Conveyor

Belt Conveyor

Agitator

Agitator

More Cost Reductions

Reduced Electricity Costs

Brushless motors are efficient and energy-saving.
As a result, electricity costs can be reduced by 20 % compared to an AC motor + inverter.

Electricity Costs

Reduced Running Costs (Electricity costs over 3 years)

Comparison of electricity costs over 3 years

The 24 VDC Input Brushless Motor and Compact Driver Can Reduce the Cost of Parts, Space Used, and the Wiring Work in the Control Cabinet.

■ Parts Used for AC Motor + Inverter

Parts Used for AC motor + Inverter Inside the Control Cabinet

■ Parts Used for BLS Series

Parts used for BLS Series inside the control cabinet

More Compact

Reduction of Motor Size and Weight

Compared to an AC motor with a 90 mm frame size, the overall length is 78 mm shorter.

A Smaller and Lighter Motor

Driver Size Reduction

A volume reduction of 65 % compared to the size of a typical inverter.

Driver size reduction
Size comparison of drivers mounted close together

Simpler Like an AC Motor

The Same Gearhead As AC Motor Can Be Used*. Easy to Change the Motor Without Equipment Modification

For the same output power, the motor’s frame size and pinion specifications are the same as AC motors.*
The same gearheads (GN gearhead/GE gearhead) can be used as with AC motors.*

  • *For the standard (AC motor compatible) type.
Common to gearhead

Easy To Replace if the Gearhead Is the Same!

Possible to only change the motor without needing to modify the equipment
The shaft’s diameter is also the same for motor/gearhead replacement, so couplings and other parts can be re-used
As the parts are the same, this enables labor reduction for inventory control and maintenance

More Reliable

Extending Equipment Life

The BLS Series of high-efficiency motors with low heat generation have a longer service life than AC motors.

  • Why the longevity?
    The bearing grease’s lifespan is one of the factors that decides the motor’s lifespan. Since the grease’s lifespan is affected by heat, the low heat generation of the BLS Series motor lengthens its lifespan.

Brushless Motor BLS Series: 40,000 hours

AC Motor (Induction motor): 30,000 hours

Estimated Lifespan Conditions

Continuous, unidirectional operation
Rated torque, constant load
Rated speed
Ambient temperature 30 °C

Click here for information about the estimated lifespan

24 VDC Input Makes Global Equipment Development and Safety Design Easier

Easy to Develop Globally

BLS Series products can be used worldwide
No need to select and design for each country's voltage/frequency like AC motors
Not subject to the Low Voltage Directive

Safety Design, Low Noise

24 VDC input is less than the hazardous voltage (60 VDC)
Significant reduction in designing safety measures, etc.

Downsizing of Equipment

DC power supply is easy to control. The structure of the entire equipment is simple
Simplification of the control cabinet, making the entire equipment more compact
24 VDC Input Makes Global Equipment Development and Safety Design Easier

Requiring Less Speed Fluctuation

The motor is equipped with a small sensor for feedback control.
Therefor, the fluctuations in motor speed can be reduced even when the load fluctuates.

Speed Regulation (Load)
±0.2 %

Reducing speed regulation

Selectable Driver RS-485 Communication Type and Simple Type

RS-485 Communication Type Simple Type
BLS Series RS-485 Communication Type Driver BLS Series Simple Type Driver
  • Compatible with Modbus (RTU) protocol
  • Direct data operation position
  • Simple sequence function reduces the burden on the host controller
  • Easy operation in three steps with setting, connecting, and power ON/OFF
  • I/O operation

RS-485 Communication Type Driver

The RS-485 communication type is compatible with interface for the Modbus (RTU) protocol. In the FA market, where automation has been increasing in recent years, information exchange between devices is performed through communication, but RS-485 communication type can be easily supported.

Modbus communication system configuration

Main Function 1: Free to create a driving profile - Direct Data Operation

Direct data operation is a mode in which data can be rewritten and started simultaneously. Suitable for applications such as speed adjustment in cooperation with other equipment and speed change according to the conveyed object.

Operation Data Type Description
Operation Mode Sets the operation mode.
Speed Sets the operating speed.
Acceleration Time Sets the acceleration time.
Deceleration Time Sets the deceleration time.
Torque Limiting Value Sets the torque limiting value.
RS-485 communication type_application example
Operation by switching the speed according to the conveyed object

Main Function 2: Equipped with simple sequence function

Equipped with sequence functions such as data linked operation, event jump, and data transfer.
Using the support software MEXE02 enables configuration, can be simplifies the sequence program of the host controller.

Operations of two or more operation data number can be linked to enable multi-speed operation.

Simple sequence operations can be performed by combining the operation method settings and the event jump function.

Operation Data No. Operating Mode Speed
[r/min]
0 Continuous Operation 2000
1 Continuous Operation 200
2 Deceleration Stop 0
Simple Sequence Run Example_Timing Chart

Simple Type Driver

The driver that can be easily operation in three steps with setting, connecting, and power ON/OFF.

Very Simple to Set Up, Connect, and Operate

More Easier To Use, Easier To Choose

Cable Extension Distance 10.5 m

The maximum extension distance between the motor and driver is up to 10.5 m.

Cable Extension Distance

At Any Output Power of Motors Compatible With One Driver

At any motor can be operated with one driver.
Since the parts can be standardized, inventory and maintenance workloads can be reduced.

Electricity Costs

The Gearhead Can Be Selected According To the Applications

Type Standard (AC motor compatible) Type High-strength, Long Life Type
External View Parallel Shaft Gearhead GN Gearhead
Parallel Shaft Gearhead
Parallel Shaft Gearhead GFV Gearhead
Parallel Shaft Gearhead
Hollow Shaft Flat Gearhead
Hollow Shaft Flat Gearhead
Overview Same gearhead as Oriental Motor’s AC motors
Example) Gearhead product name 4GN□K
Gearheads for brushless motors
High permissible torque, long life
Example) Gearhead product name GFV4G□, GFS4G□FR
Output Power of Assembled Motors 25 W, 40 W, 90 W 30 W, 60 W, 120 W
Maximum Permissible Torque
(When the frame size is 90 mm)
20 N·m 30 N·m (Parallel shaft gearhead)
65 N·m (Hollow shaft flat gearhead)
Gearhead Rated Life 5000 hours 10000 hours
  • A number indicating the gear ratio is specified where the box □ is located in the product name.

More Easier to Use With the Support Software MEXE02

The Free MEXE02 Support Software Allows for More Detailed Configuration and Monitoring

The MEXE02 support software allows data setting and monitoring to be carried out simply via a PC.

The software can be downloaded for free.
(Use Ver.1.0.1.0 made for the BLS Series-dedicated.)

Download MEXE02 support software here

MEXE02_PC_connection

Switch Setting

The operation method, rotation speed, and rotation direction can be configured.

Switch Setting

Enlarge image

Switch Setting

Operation Data Setting

Rotation speed, acceleration/deceleration time, and other settings can be changed.

Operation Data Setting

Enlarge image

Operation Data Setting

Alarm Monitor

The alarm can be checked in details.

Alarm monitor

Enlarge image

Alarm monitor

Check Status

Motor load, Driver temperature, Odometer, etc. can be checked.

Check status

Enlarge image

Check status

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Operating Manual

Support Software

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